Toolroom lathe and speed lathe turret lathe the tailstock is replaced with a turret. All forms of cnc equipment have two or more directions of. Mazak maint manual quick turn smart 100 s 150 s x and z servo battery replace. View our basic lathe preventive maintenance schedule. Failure modes, effects, and criticality analysis fmeca is the most popular tool for criticality analysis of mechanical systems. Memory backup battery replacement when replacing the memory backup batteries, keep the power to the machine cnc turned on, and apply an emergency stop to the machine. Implementing a preventive maintenance planning model for.
Findings results machine level machine level xplane ok machine level zplane ok turret aturret parallelism aturret inclination bturret parallelism bturret inclination axes xa backlash. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training. This manual is the property of productivity inc the document may not be reproduced without the express written permission of productivity inc. Lathe series training manual haas cnc lathe programming.
Machine preventive maintenance pm is critical or maximum machine uptime. Pressing any of these keys may place the cnc unit in other than its normal state. The various machining conditions of cnc machine usually affects the pm requirement. I n d e x 1 introduction to nc cnc machines 2 mechanical elements of cnc machines 3 hydraulic and pneumatic elements of cnc machines 4 cnc systems 5 drives 6 feed back devices 7 introduction to programmable logic controllers 8 programmable logic controllers siemens s7200 9 maintenance of cnc machines. It should be noted that the maintenance schedules listed herein, are. It also is a good reference sheet for machine inspections. A maintenance program allows you to manage your schedule rather than getting caught with untimely surprises. The lathe machine is one of the oldest and most impotent machine tools. Maintenance manual quick turn smart 100 s 150 s x and z. Maintenance services and accesories for cnc lathe catalogue cmz. The purpose of this section of the manual is to help you in setting up a regular schedule of periodic preventive maintenance measures for your cnc lathe. Failure mode identification and prioritization using fmeca. Keep your haas machines running at peak performance while avoiding unplanned downtime.
Okuma osp 5000 electrical maintenance, training manual 286 pages lathemachining center. Having a quality checklist can make maintenance easier, quicker, and more efficient. Machine tools for turning and drilling operations, with high quality, technology and productivity. Cnc manuals syil instruction manuals operator manuals. Keeping the machine clean is an important part of preventive maintenance. Machinists and maintenance shop personnel must be thoroughly familiar with the lathe and its operations to accomplish the repair and fabrication of needed parts. Some of the keys on the mdi unit are dedicated to maintenance or other special operations. Preventative maintenance is performed using a detailed checklist created by our factory engineers. Tools and accessories used in cnc machine tools maintenance work.
Set lathe tool offsets with the automatic tool presetter spindle speed variation stop chatter on your cnc lathe 4 steps to filling the coolant tank on your haas cnc machine. Mdi unit until the position display or alarm screen appears on the cnc unit. Cnc lathes, vertical cnc lathes, turning centers, machining centers, vertical turning centers, heavy and extraheavy duty cnc lathes. Engineering books pdf mechanical engineering cnc cnc lathe installation operation and maintenance manual. Preventive maintenance, cnc machines, machining conditions, pm index. The present study illustrates a systematic methodology to perform fmeca of computer numerical control cnc lathe. Maintenance services and accessories cnc lathes for. Cnc machine maintenance may seem like a boring chore compared to the other tasks of running a successful machine shop. Lathe preventive maintenance form cnc specialty store.
Maintenance manual quick turn smart 100 s 150 s turret zero point. Cleaning the machine takes only a few minutes each shift when done on a regular basis. Corrective maintenance includes a geometrical alignment of the machine and advices on the replacement of special kits. Pdf conditionbased maintenance of cnc turning machine. The turret lathe is a lathe used extensively for the highspeed production of duplicate parts. The most basic function of any cnc machine is automatic, precise, and consistent motion control. Part programs are entered in either conversational or conventional nc gcode format.
Lathe preventative maintenance check list sheet for yearly and monthly pms for machinery and cnc equipment. Maintenance tasks for cnc machines fall into three general categories. Lathe operations od1645 lesson 1task 1 sliding gap feature, this lathe is similar to the floormounted engine lathe. Maintenance manual quick turn smart 100 s 150 s tailstock zero point. Miniature lathe and milling machine assembly and instruction guide eighth edition pn 5326 2017, sherline products inc. The basic consumables can also be replaced so that the machine will work at optimum. Best maintenance practices followed by cnc machines. Maintenance safety manual stone machinery, cnc machine.
The typical lathe provides a variety of rotating speeds and a means to manually and automatically move the cutting tool into the workpiece. Lathe maintenance and safety manual pre 7040214201, b machine components 11 machine components overview hurco machining centers use microprocessorbased computer numerical control cnc digital control systems. Cnc lathe mill maintenance repair jobs, employment. A lathe machine is a machine tool that is used to remove metals from a workpiece to give a desired shape and size. Advanced includes both, preventative and corrective maintenance in order to maximize the ef. Mazak machine relocation detector battery replacement procedure manual. All the automatic feeding movement are working properly. Regular maintenance is necessary to keep your machine running properly and, of course, to ensure that your warranty remains valid. For optimization of the conditionbased maintenance banjevic et al.
This selfdirected digital training will enable to perform mechanical maintenance operations like machine leveling, spindle runout in cnc lathe and vertical machining center and scheduling of. The machines electrical control cabinet contains cncrelated electronics. On horizontal machining centres and cnc turning centers the zaxis will be horizontal. The lathe machine was adapted to metal cutting in england during the industrial revolution lathe machine also called engine lathe because the.
In this paper, conditionbased preventive maintenance pm approach is used for a computer numerical control cnc turning machine. As early as 1569, wood lathes were in use in france. Cnc622 maintenance schedule maintaining your machine as per the schedule documented in this manual will help prolong the life of the machine and aid in the production of precision work pieces. Maintenance axyz machines are designed to work and to work hard in your shop or factory every hour of everyday. Wearing of cnc machine is based on the various machining.
On vertical machining centres and vertical lathes the zaxis will be vertical. View and download okuma osp 5000 electrical maintenance, training manual online. Lathe machines are used in metalworking, woodturning, metal spinning, thermal spraying, glass working, and parts reclamation the various other operations that you can perform with the help of lathe machine can include sanding, cutting, knurling. Pdf in this paper, conditionbased preventive maintenance pm approach is used for a computer numerical control cnc turning machine. Check hydraulic pressure, fluids, chuck pressure, lube levels, and coolant levels 2.
Contentshaas cnc cycles g81, g82, g83, g85, g89, g95 with live toolinghaas cnc parameter 315 bit 1 no spind can cyclehaas cnc lathe parameter 315 bit 1 set to 1haas cnc g81 caxis contentslive tooling lathe programminglive tooling program example codecnc program code explanation live tooling lathe programming this is a live tooling lathe. Rather than applying completely mechanical devices to cause motion as is required on most conventional machine tools, cnc machines allow motion control in a revolutionary manner. Lathe repairs lathe preventative maintenance procedure. Cnc lathe installation operation and maintenance manual. By breaking your maintenance into manageable increments, you can stay on top of machines without having costly, extended downtimes. This machine is two axis cnc lathe with drum type turret, and has the following features. The content must not be altered, nor may the productivity inc name be removed from the materials. User manuals for syil machine tools and its components. The selfdirected digital training will enable to perform electrical maintenance procedures like drive replacement procedure, limit switch setting etc. Trak trl 1440ex lathe and prototrak elx cnc safety 26008. Pull or pouch lever to verify that oil is coming to the sliding bench.
484 1010 1343 811 1269 987 714 966 488 910 1592 1431 1500 163 712 1473 747 863 1374 861 1502 749 335 1025 873 1285 687 971 1209 499 843 1227 1018 676 26 323 927 392 705 537